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expertise Classification of Industrial Gear Oil Types

Classification of Industrial Gear Oil Types

The most extensively referenced industrial oil classification is the one established by ANSI/AGMA (American National Standard Institute/American Gear Manufacturers Association) that classifies industrial gear oils where gear oils are classified into four types as shown the following table:

  1. R&O gear oil is formulated to contain, as additives, rust inhibitor and oxidation inhibitor and is distributed as multi-purpose oil for various applications.
  2. EP gear oil contains extreme pressure agents such as S-P additive and it is used in large quantity than any other gear oil type. In addition.
  3. Compound type and (4) synthetic gear oil are used for special applications.

AGMA Gear Oil Classification for Enclosed Gear Units for Industrial Applications

Gear Oil Type Formulation Operating Temperature Limit
R&O Type Mineral oil containing oxidation inhibitor and rust inhibitor as additives 200°F(93°C)
EP Type Mineral oil containing extreme pressure agent as additive. Gear oil for enclosed gear unit uses naphthenic acid or S-P based extreme pressure agent. 160(71°C) ~ 200°F
Compound Type Mineral oil containing 3~10% of fatty oil or synthetic fatty acid (generally used for worm gears) 160(71°C) ~ 200°F
Synthetic Type Polyol Ester, Poly Glycol, and synthetic hydrocarbon based synthetic oil (used for enclosed gear units designed for special operating conditions or worm gears)  

 

AGMA Gear Oil Classification for Semi-Enclosed Gear Units and Open Gears for Industrial Application

Gear Oil Type Formulation
R&O Type Mineral oil containing oxidation and rust inhibitor as additives
EP Type Mineral oil containing naphthenic acid or S-P based extreme pressure agent as additive.
Compound Type Straight mineral oil of high-viscosity grade or EP oil diluted with volatile non-flammable solvent (solvent-dilution type)

In gear lubrication, the most important performance property is viscosity and, depending on the gear configuration, number of gear teeth, operating conditions, etc ., gear oil of appropriate viscosity needs to be selected. As for the viscosity classification of industrial gear oils. AGMA specifies it for high-viscosity grades, too. AGMA also adopted a viscosity number specifying kinematic viscosity from 37.8°C to 98.9°C as in open gear applications

ANSI/AGMA classification is used in general for viscosity classification of industrial gear oils. The following table shows the mapping between ISO viscosity classification and ANSI/AGMA viscosity classification:

 

Vis.mm2/s (40°C )

 

 

ISO VG

AGMA
R&O EP Synthetic
28.8 ~ 35.2 32 0 0S
41.4 ~ 50.6 46 1 1S
61.2 ~ 74.8 68.2 2 2EP 2S
90.0 ~ 110 100 3 3EP 3S
135 ~ 165 150 4 4EP 4S
198 ~ 242 220 5 5EP 5S
288 ~ 352 320 6 6EP 6S
414 ~ 506 460 7.7Comp 7EP 7S
612 ~ 748 680 8.8Comp 8EP 8S
900 ~ 1100 1000 8A.8AComp 8AEP
1350 ~ 1650 1500 9 9EP 9S
2880 ~ 3520 10 10EP 10S
4140 ~ 5060                – 11 11EP 11S
6120 ~ 7480 12 12EP 12S
190 ~ 220mm2/s @100°C 13 13EP 12S